5ME6.2: FACILITIES PLANNING AND MATERIAL HANDLING
(Eletive)
FACILITIES
PLANNING plant Location:
Introduction: The ideal location. Proximity to market.
Proximity to raw materials, Transportation costs. The labour supply. electric
power. Water and land costs. Local Taxes. Security from attack. Specialised
communities, Climate, Urban, Suburban, and small town locations, Plant location
trends, Best location for small plants. Incentive offered by State Government
for dispersal of industries. Planned Industrial centres Government industrial
estate - public sector plants and their location, growing competition for
industry amoung states to locate in their midst. centralisation v/s
decentrlisation - decentralisation by horizontal and vertical methods. soures of
informationconcerninglocation. Moving to a new location. Moving costs. To lease
or buy or build an industrial plant.
Plant Location techniques: Euclidean distance, squared
euclidean distance, rectilinear distance, linear distance methods, Prolems on
multi-location.
Plant Layout: Introduction to plant design, types of
manufacturing processes. Plant location, influence of location on layout,
Industrial Buildings. Influences of Buildingon Layout, Classical types of layout
product layout and Process layout and practical layouts.
Planning the Layout: Various operational Research techniques
for balancing of assembly lines, Fabrication line balancing Safety
Engineering; Safety in Machine shop, forging shop, carpentry shop, welding shop
and foundary shop. safety in critical storage area. storing explosive materials,
gases and inflammable liquids
MATERIAL HANDLING: Types of
materials handled in an engineering plant, basic principles of material
handling. Engineering and economic factors. Classifications of material handling
equipment's according to operating principle, construction and nature of
service. Gravity equipment's - Chutes, belt and rolling conveyers. Gravity
roller spirit's Fixed systems of power driven conveyers, Belt, chain slot,
apron, wire aush, Pellet, roller flight, cross bar and chain trolley type of
conveyers, Arm, vertical Belt and suspended tray type of elevatos, reciprocation
elevators industrial elevators, screw conveyers, ribbon conveyers, bucket
elevators, etc. Skip hoists, drag scrapers, tramways and cableways Pneumatics
and hydraulic conveyers. Cranes ; jib electric overhead travelling (E.O.T.),
cantilever cranes. Track systems; Overhead track of onorail system. Industrial
railways, locomotive cranes. Portable conveyers; Hand trucks, Forkit
trucks. Container systemof transport; Unit loads, standardisation of unit
load handlig Co-ordination of handling with production; copntinous, repititive
and intermittent type. Applicationof time and motion study. Organisational
and selection of material handling system. Operation, maintenence, and safety
precaution Selection of plant layout from material handling criterial. List of Reomended Books:
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Practical Plant Layout,
Muther, McGraw Hill
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Plant Layout & Design,
Immer, McGraw Hill
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Material Handling,
Immer, McGraw HillFacilities Planning,
Tomphins James A & White John Wiley & Sons.
-
Facility Layout & Location, Francis
R.C. & White J.A.Prentice
Hall.
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